What is JLB-Series Container-type Asphalt Mixing Plant?
Our newest designed JLB-Series Container-type Asphalt Mixing Plant incorporates advanced techniques for superior asphalt production with lowest cost. With its innovative design and cutting-edge features, this equipment brings a new level of convenience, efficiency, and environmental friendliness to asphalt mixing operations.
What is usage of batch asphalt mix plant?
The JLB Series Container-type Asphalt Mixing Plant is designed for a wide range of asphalt mixing applications. Its versatility makes it suitable for various construction projects, including road construction, highway maintenance, airport runway paving, and more. This plant is capable of efficiently producing high-quality asphalt mixes to meet the specific requirements of each project.
Whether you are working on small-scale or large-scale projects, the JLB Series offers the flexibility to adapt to different production volumes. Its portability allows for easy relocation, making it ideal for temporary construction sites or projects in remote locations.
With the JLB Series container-type asphalt mixing plant, you can expect enhanced productivity, reduced costs, and improved environmental performance. Experience the benefits of streamlined operations and reliable asphalt production with this state-of-the-art equipment.
Our products are strictly produced and managed in accordance with the ISO9001:2015 quality management system, ensuring that every step meets international standards. Through this system, we are able to continuously improve and optimize our production processes, thereby guaranteeing the stability and reliability of product quality. You can confidently use our products, as we are committed to providing you with high-quality, flawless products and services.
Why Choose JLB-series Asphalt Mix Plant?
- Modular Container Design: The container-type asphalt mixing plant is designed with a modular containerized structure, enabling convenient and fast installation without the need for extensive foundations. Simply prepare the site and compact the ground for quick setup.
- Energy-efficient and Environmentally Friendly: The equipment is designed to be energy-efficient and environmentally friendly. It incorporates dust prevention measures and effectively recovers asphalt fumes, ensuring compliance with environmental standards.
- Integrated Components: All essential components are integrated into a single unit, making transportation, storage, and maintenance hassle-free. This design minimizes the risk of losing components and ensures easy access and management.
- Convenient Electrical Layout: The electrical system is strategically arranged, reducing cable requirements and shortening installation time. Quick plug-and-go connections simplify wiring and signal collection.
- Cost Savings: The JLB Series offers significant cost savings. It reduces overall transportation costs by 30% and lowers installation expenses for machinery, cables, cranes, and labor by 80%. Additionally, foundation costs are reduced by 90%. This equipment is cost-effective and budget-friendly.
- Portability and Rapid Deployment: The containerized design enables easy relocation, making it suitable for various project sizes. The equipment can be quickly deployed, saving time and improving project efficiency.
- Quick Installation: With a focus on quick installation, the JLB Series can be fully set up within three days. It provides optimal conditions for asphalt discharge in just five days, maximizing operational efficiency.
What is included in JLB-series Container-type Asphalt Mixing Plant?
Cold Aggregate Supply System
Key Advantages:
- Easy Installation and Transportation: The modular design of the cold aggregate feeding system allows for quick installation and easy transportation, saving time and resources during setup and relocation.
- Centralized Placement of Electrical Control: The centralized placement of electrical control for the hopper bins and motors simplifies wiring and maintenance, ensuring efficient communication and coordination between system components.
- Flexible Configuration: The system can be configured to accommodate different types, sizes, and quantities of aggregates, allowing for adaptability to various project requirements and mix design specifications.
Main Structures:
This system is responsible for supplying the required cold aggregates (such as gravel, sand, and mineral particles) to the mixing process.
- Hopper Bins: The system has dedicated bins for storing different cold aggregates, ensuring uninterrupted production.
- Variable-Speed Feeders: The system uses variable-speed feeders to control aggregate discharge, ensuring accurate proportioning and consistent mixing quality.
- Cold Aggregate Hoisting System: Instead of belt conveyors, a bucket elevator can be used to transport the cold aggregates, saving space and simplifying the system.
Drying Drum
Main Structure:
Details:
- Efficient Drying: The drum’s design ensures thorough and efficient drying of aggregates.
- Precise Temperature Control: The temperature control mechanisms enable accurate and consistent drying.
- Fuel Flexibility: The burner system can use various fuel sources, providing operational flexibility.
- Environmental Compliance: The exhaust system ensures compliance with environmental regulations.
Dust Collector System
Main Structure:
- Upper Dust Chamber: The upper box of the environmental dust collector combines the dust extraction fan and dust collector. It features an integrated electromagnetic pulse cleaning system with bag filters and high-temperature protection, ensuring effective dust capture and durability.
- Lower Dust Chamber: The lower dust chamber serves as a storage compartment for the collected dust particles. It is designed to facilitate easy removal and disposal of the accumulated dust, ensuring convenient maintenance and cleaning of the system.
- Dust Removal and Humidification Mixer: Recovers, humidifies, and mixes the dust collected in the dust collector’s powder silo before discharge.
Key Advantages:
- Efficient Dust Collection: The integrated design of the upper and lower boxes ensures effective dust collection, minimizing airborne dust particles and improving air quality in the surrounding environment.
- Easy Maintenance: The electromagnetic pulse cleaning system simplifies the cleaning process and reduces maintenance requirements. Additionally, the high-temperature protection device safeguards the bag filters, prolonging their lifespan.
- Space Optimization: The compact design of the upper and lower boxes maximizes space utilization, allowing for efficient installation and integration within the containerized asphalt mixing equipment.
- Environmental Compliance: The environmental dust collector upper and lower boxes meet environmental regulations by effectively capturing and filtering dust particles, ensuring compliance with emission standards.
Main Tower (Vibrating Screen, Hot Aggregate Storage Silo, Weighing System, Mixing System)
Main Structure:
The basic main tower consists of vibrating screen, hot aggregate storage silo, weighing & mixing system.
Vibrating Screen
Hot Aggregate Storage Silo
Weighing & Mixing System
Hot Aggregate Elevator System
Hot Aggregate Hoisting System
It mainly transports the dried hot aggregates, which are sent into the vibrating screen through a bucket elevator. A thermocouple is installed at the chute outlet to continuously monitor the temperature of the dried aggregates. The temperature values are promptly transmitted to the burner to ensure the timely adjustment of the flame size.
Asphalt Supply System
Details:
Two tanks in one unit simultaneously provide heating and storage, serving as the equipment foundation and supporting the entire mixing equipment building. The tank body has a mixing function that users can choose. It uses thermal oil heating, and the asphalt pump is conveniently located for supply circulation.
- Customization: the client could choose the quantity of asphalt tank, and whether he wants mixing function for the tank or not.
- A 360 kW electric heating thermal oil furnace is selectable, employing a PLC automatic control system to control the asphalt heating and maintain a constant temperature.
Heavy Oil Supply System
Function:
- Customization: Other type of tank could be replaced. For example, the client could choose diesel tank instead of heavy oil tank.
Control System
Function:
Control System acts as the brain of the plant, allowing operators to monitor, manage, and adjust various parameters to achieve precise control over the entire asphalt mixing process. It facilitates communication between different parts of the plant, enabling seamless integration and automated operation.
Details:
- The advanced control system incorporates globally recognized electrical components, PLC, and computers, ensuring stable, reliable performance and user-friendly operation.
- The PLC enables automatic, semi-automatic, and manual control for weighing, mixing, feeding, and more. Users can adjust asphalt mixture ratios on the computer screen, with dynamic display and recording of weighing processes, and print production records.
- The system is simple to use and learn, featuring dynamic production process display, automated aggregate heating, temperature control, batch weighing, mixing, heat conducting oil heating control, formula input, parameter adjustment, and record printing.
- The control room’s container structure provides an efficient and transportable solution.
Finished Asphalt Mixture Storage Silo
Function:
The essential role of the Finished Asphalt Mixture Storage Silo is to store the hot mix asphalt created by the mixing unit. This storage is crucial before transporting it to the construction site or further processing. Serving as a vital buffer, it ensures a continuous and reliable asphalt supply between the mixing unit and the construction site.
Details:
- The trolley compartment are primarily for accurate unloading into each compartment.
- The intermediate compartment is mainly responsible for insulated storage.
- The lower compartment has a total of 3 sets of discharge doors, with electrically heated insulation in the conical part.
